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![Private Label TENS Pads]()
Private Label TENS PadsContract manufacturing of medical electrodes involves manipulating three core variables: physical geometry, chemical rheology, and moisture barriers. Clients select a substrate base, which is thenread more -
![Round TENS Electrodes]()
Round TENS ElectrodesThe structural stack involves laminating a flexible backing (spunlace non-woven or PU film) to a conductive carbon film, topped with a highly cohesive hydrogel. Because the active footprint of a Øread more -
![2x2 TENS Electrodes]()
2x2 TENS ElectrodesThe high-speed fabrication of a 2x2 inch electrode operates on a continuous web converting architecture. A substrate carrier web (spunlace non-woven or cross-linked PE foam) is subjected toread more -
![Pre-Wired TENS Electrodes]()
Pre-Wired TENS ElectrodesThe critical manufacturing node for a pre-wired pad is the internal wire insertion. The process begins by stripping the medical-grade PVC jacket from the end of the pigtail, exposing the multi-strandread more -
![Snap-On Pads]()
Snap-On PadsIntegrating a metal snap into a 1.0mm flexible pad requires precision cold-forging. During the automated converting process, a micro-hole is punched through the non-woven backing. The male metallicread more -
![Butterfly TENS Pads]()
Butterfly TENS PadsManufacturing a dual-channel butterfly pad requires sub-millimeter registration between the conductive printing and the rotary die-cutting phases. First, the carbon ink is screen-printed onto theread more -
![Foam TENS Electrodes]()
Foam TENS ElectrodesThe architecture of the foam pad focuses on absolute barrier integrity. The top layer is an extruded closed-cell cross-linked polyethylene foam (typically 1.0mm thick). Because foam naturally resistsread more -
![Reusable TENS Electrodes]()
Reusable TENS ElectrodesThe longevity of a reusable pad is dictated by the covalent bond density of its hydrogel. We utilize an extended UV-curing tunnel to highly cross-link the polyacrylamide lattice. This processread more -
![Cloth TENS Electrodes]()
Cloth TENS ElectrodesThe structural integrity of this pad begins with the hydroentanglement process of the spunlace fabric. High-pressure water jets mechanically interlock the polyester/viscose fibers without the use ofread more -
![Replacement TENS Pads]()
Replacement TENS PadsCreating a universally safe replacement pad requires strict control over the carbon extrusion layer. Different stimulator brands (e.g., Omron, TENS 7000, Compex) utilize different waveform algorithmsread more -
![IFC Electrodes]()
IFC ElectrodesThe lamination stack is built to absorb and distribute medium-frequency kinetic energy. The base is a conformable spunlace non-woven fabric. A specialized conductive carbon film, augmented with aread more -
![Maternity TENS Pads]()
Maternity TENS PadsThe lamination stack is optimized for endurance. The backing is a multi-directional spunlace non-woven fabric that permits passive vapor transmission, accommodating the violent muscle spasms ofread more
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