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Universal TENS Replacement ElectrodesThe production of universal replacement substrates relies on a synchronized roll-to-roll calender lamination head. The non-woven textile or medical foam carrier is unified with a thickened conductiveread more
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Microcurrent ElectrodesThe microcurrent substrate is built upon an ultra-thin silver-infused carbon conductive film. Silver possesses vastly superior electrical conductivity compared to standard carbon black, ensuring thatread more
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Knee TENS ElectrodesThe electrode construction consists of a multi-layer stack: a top-layer PET backing for structural integrity, a central conductive silver/carbon ink layer, and a bottom-layer medical-graderead more
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Rectangular TENS PadsThe lamination architecture incorporates a flexible spunlace non-woven or PU backing, a conductive carbon film, and a highly cross-linked polyacrylamide hydrogel. In a 50x100mm geometry, if the wireread more
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Latex-Free TENS PadsManufacturing a true latex-free electrode requires more than just changing the formula; it requires absolute supply chain segregation. Natural Rubber Latex contains antigenic proteins. If standardread more
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TENS Machine PatchesAdapting a clinical electrode for the consumer retail market requires altering the slot-die hydrogel extrusion process. During standard converting, hydrogel is coated uniformly to the absolute edgeread more
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Wholesale TENS ElectrodesWhen executing manufacturing runs exceeding 1,000,000 units, the primary technical challenge is chemical drift. Carbon ink viscosity and hydrogel cross-linking density must remain mathematicallyread more
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EMS Abdominal PadsThe manufacturing of an EMS hydrogel strictly differs from standard clinical gels. The matrix is synthesized using a highly cross-linked polyacrylamide structure doped with sweat-resistant organicread more
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Silver TENS ElectrodesPrinting a functional silver electrode is a thermal and chemical challenge. The process involves screen-printing a proprietary ink—heavily loaded with micronized silver flakes—onto a flexible PET orread more
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Private Label TENS PadsContract manufacturing of medical electrodes involves manipulating three core variables: physical geometry, chemical rheology, and moisture barriers. Clients select a substrate base, which is thenread more
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Round TENS ElectrodesThe structural stack involves laminating a flexible backing (spunlace non-woven or PU film) to a conductive carbon film, topped with a highly cohesive hydrogel. Because the active footprint of a Øread more
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2x2 TENS ElectrodesThe high-speed fabrication of a 2x2 inch electrode operates on a continuous web converting architecture. A substrate carrier web (spunlace non-woven or cross-linked PE foam) is subjected toread more
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