Private Label TENS Pads

B2B private label TENS electrodes. Full-stack OEM manufacturing featuring high-contrast silk-screen printing, MVTR-controlled barrier pouching, and Vietnam-based assembly routing.

These private label TENS pads serve as a blank-canvas manufacturing solution for B2B medical distributors, digital health startups, and OTC pharmacy chains. Rather than focusing on a single generic SKU, this service provides full-stack contract manufacturing for transdermal electrotherapy consumables. We configure the physical substrate, conductive ink dispersion, and secondary packaging to match exact client specifications. This allows corporate buyers to deploy proprietary electrotherapy hardware alongside branded consumable refills without investing in raw material coating or cleanroom converting lines.

Contract manufacturing of medical electrodes involves manipulating three core variables: physical geometry, chemical rheology, and moisture barriers. Clients select a substrate base, which is then fed through rotary silk-screen stations for logo application. The carbon conductive film is extruded onto the backing, followed by a specific hydrogel matrix titrated for either sensitive skin (low tack) or athletic recruitment (high tack). The final die-cutting phase separates the blanks before they are sealed in custom-printed pouches. Component sourcing strictly follows ISO 13485 protocols. Custom tooling and printing setups generally dictate an MOQ of 10,000 to 20,000 films depending on ink complexity.

• High-Contrast Silk-Screen Integration 

  Printing sharp brand graphics on porous spunlace or cellular PE foam is a chemical challenge. Standard water-based inks bleed through the fabric fibers or flake off the foam during patient movement. The printing modules on these web lines utilize specialized UV-cured elastomeric inks. This formulation chemically bites into the backing material while retaining flexibility, ensuring the OEM logo does not crack or distort when the electrode stretches over a flexing joint. 

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• Hydrogel MVTR Pouching Mechanics 

  Branding extends to the external packaging. However, paper-backed or thin-film plastics permit ambient air exchange. This alters the internal water activity of the hydrogel, leading to premature crystallization. The private label pouches rely on heavy-gauge Aluminum/Polyethylene (AL/PE) composites with mathematically documented Moisture Vapor Transmission Rates (MVTR). Custom 4-color rotary printing is applied directly to the outer PET layer of the foil, securing the aesthetic branding without compromising the absolute hermetic seal required for a 24-month shelf life.

• Kitting & Serialization: Beyond bulk bags, we configure retail-ready boxes containing specific pad counts, multi-language IFU (Instructions For Use) inserts, and lot-serialized EAN/UPC barcodes required for direct Amazon FBA or pharmacy intake. 

• Supply Chain Routing : Raw material synthesis, chemical coating, and base printing are managed in China. Final dimensional die-cutting, individual pouch sealing, and consumer kitting are processed out of our Vietnam facility. This bifurcation establishes supply chain resilience and significantly drops exposure to international medical hardware tariffs.

• Regulatory Infrastructure : Impedance logs and material safety test data support B2B clients in compiling regulatory submissions for FDA 510(k) and CE (MDR) under their independent brand names. 

• Systems: Printing, converting, and final kitting operate securely within audited ISO 13485:2016 and MDSAP quality frameworks.

B2B procurement teams and hardware developers can request our private label printing guidelines and AL/PE barrier pouch samples.

👉[Request Private Label Samples]

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