Product Overview
In electrotherapy, the Electrical Pad serves as the critical interface between the stimulator and the patient. Poorly constructed pads often suffer from "hot spots" (uneven current density) or high impedance, leading to stinging sensations and reduced device battery life.
TOP-RANK Electrical Pads are manufactured using advanced carbon film technology to ensure stable signal transmission across the entire surface area. Unlike basic electrodes, our multi-layer design optimizes the coupling between the lead wire and the conductive hydrogel, minimizing signal loss. As a specialized manufacturer, we control the entire lamination process to guarantee consistent electrical performance for generic and medical-grade applications.
Key Features
- Uniform Current Dispersion: High-quality carbon conductor prevents localized current concentration (hot spots).
- Low Impedance Output: Maintains stable conductivity (< 100Ω) to extend the battery life of the host device.
- Multi-Mode Support: Suitable for varying frequencies used in TENS (Pain), EMS (Muscle), and IFC (Interferential) therapies.
- Flexible Conformability: Low-profile backing materials adhere smoothly to joint contours (knees, elbows, shoulders).
- Universal Connectivity: Standard pig-tail or snap connectors fit 99% of market devices.
Technical Specifications
| Feature | Specification |
| Conductive Element | Carbon Film / Silver Ink (Optional) |
| Impedance | < 100 Ohms (Standard test condition) |
| Backing Materials | White Foam, Tricot Cloth, or PU (Customizable) |
| Connector Types | 2.0mm Pin (Pig-tail) / 3.5mm Snap / Magnetic |
| Biocompatibility | ISO 10993 Compliant (Cytotoxicity, Sensitization) |
| Shelf Life | 24 – 36 Months (Sealed aluminum foil pouch) |
OEM / ODM Customization
- Layer Construction: Custom selection of non-woven fabric density and carbon film thickness.
- Branding: Logo printing directly on the backing material or release liner.
- Wire Length: Custom lead wire lengths (e.g., 5cm to 15cm) to suit specific device designs.
- Packaging: 2/4 pcs per pouch, custom resealable bags with brand instruction cards.
Applications
Neurostimulation
TENS units for chronic and acute pain management.
Muscle Re-education
NMES and EMS devices for sports recovery and atrophy prevention.
Interferential Therapy (IFC)
Deep tissue stimulation requiring stable conductivity at higher carrier frequencies.
Clinical Consumables
Bulk supplies for physiotherapy centers and rehabilitation hospitals.
Why Choose TOP-RANK
- Supply Chain Stability: We produce our own conductive hydrogel and manage raw material laminations in-house.
- Cost-Effective Manufacturing: Automated assembly lines reduce labor costs for high-volume wholesale orders.
- Strict QC Protocols: Every batch undergoes impedance testing and adhesion force verification.
Inquiry
Sourcing reliable electrical pads for your device kits? Contact our engineering team for technical datasheets and competitive bulk pricing.
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