Electric Stim Pads | 2.0mm Pin & 3.5mm Snap | TOP-RANK
Medical-grade electric stim pads for TENS and EMS devices. Features high-tack biocompatible hydrogel and low-impedance carbon film. Tested for 20-30 clinical applications.
Product Overview
These electric stim pads are the conductive interface for transcutaneous electrical nerve stimulation (TENS) and electronic muscle stimulation (EMS). They function as the primary circuit closer between the stimulator and the patient's skin. We supply B2B medical distributors and physical therapy clinics who require consistent current density and 20+ reuse cycles without signal dropouts.
Key Features
Carbon Film Dispersion (Current Density)
Uneven carbon ink density creates localized "hot spots." We control the ink thickness during screen printing to ensure the electrical load is spread across the entire 2500 square mm surface. This prevents the stinging sensation caused by high current concentration.
Hydrogel Cohesion
Standard "high-tack" pads often leave residue on the skin. We tune the gel for internal cohesion. The polymer bonds stay attached to the carbon film during removal, allowing the pad to be peeled off as a single unit without mechanical trauma to the skin or gel transfer.
Reinforced Lead Wire Junction
The pigtail-to-pad connection is the primary failure point. We use a conductive adhesive reinforcement at this junction. This maintains signal continuity even if the patient is mobile or if the lead wire is subjected to moderate tension during a session.
Applications
- Clinical Rehab: Daily high-frequency TENS/EMS sessions in physical therapy.
- Sports Medicine: Muscle re-education and recovery for athletes.
- OTC Retail: Aftermarket replacement pads for home-use pain management devices.
OEM & Private Label
We manufacture in China and Vietnam to provide supply chain redundancy and mitigate Section 301 tariffs for US-based distributors.
- Customization: Private label printing on the non-woven backing or the PET release liner.
- Packaging: 2-pad or 4-pad configurations in resealable foil pouches with custom barcodes and anatomical placement guides.
Certifications
- Regulatory: FDA 510(k), CE (MDR), and UKCA.
- Systems: ISO 13485 and MDSAP.
- QC Tracking: Every batch is lot-tested for out-of-bag impedance and peel force. We maintain full traceability from raw gel lot to final pouch.
FAQ
Q: Why does the machine alarm "Leads Off" even with new pads?
A:This is usually an impedance mismatch. If the gel has desiccated during storage or has a high air-bubble count, the device detects high resistance and stops the pulse. We vacuum-degas our gel to minimize this.
Q: Can we change the backing to foam?
A: Yes. White foam (PE) is better for hydrotherapy environments as it acts as a moisture barrier, while non-woven is preferred for long-term wear due to breathability.
CTA
B2B procurement teams can request technical data sheets or physical samples for impedance validation.
👉 [Request Samples for Clinical Testing]
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Specifications
|
ITEM |
SHAPE |
SIZE (CM) |
PACKAGING |
|
25 |
Round |
2.5 |
4 pcs/pack |
|
32 |
Round |
3.2 |
4 pcs/pack |
| 45 | Round | 4.5 | 4 pcs/pack |
|
50 |
Round |
5 |
4 pcs/pack |
|
70 |
Round |
7 |
1 pcs/pack |
|
75 |
Round |
7.5 |
1 pcs/pack |
|
40*40 |
Square |
4*4 |
4 pcs/pack |
|
44*44 |
Square |
4.4*4.4 |
2 pcs/pack |
|
45*45 |
Square |
4.5*4.5 |
4 pcs/pack |
|
46*46 |
Square |
4.6*4.6 |
2 pcs/pack |
|
48*48 |
Square |
4.8*4.8 |
4 pcs/pack |
|
50*50 |
Square |
5*5 |
4 pcs/pack |
| 30*50 | Square | 3*5 | 4 pcs/pack |
|
40*60 |
Rectangle |
4*6 |
4 pcs/pack |
|
40*80 |
Rectangle |
4*8 |
2 pcs/pack |
|
40*90 |
Rectangle |
4*9 |
2 pcs/pack |
|
40*100 |
Rectangle |
4*10 |
2 pcs/pack |
|
40*130 |
Rectangle |
4*13 |
2 pcs/pack |
|
40*150 |
Rectangle |
4*15 |
2 pcs/pack |
| 40*350 | Rectangle | 4*35 | 2 pcs/pack |
|
50*90 |
Rectangle |
5*9 |
2 pcs/pack |
|
50*100 |
Rectangle |
5*10 |
2 pcs/pack |
|
50*130 |
Rectangle |
5*13 |
2 pcs/pack |
| 70*100 | Rectangle | 7*10 | 2 pcs/pack |
|
70*120 |
Rectangle |
7*12 |
2 pcs/pack |
| 70*150 | Rectangle | 7*15 | 2 pcs/pack |
|
80*130 |
Rectangle |
8*13 |
1 pc/pack |
| 100*200 | Rectangle | 10*20 | 1 pc/pack |
| 40*60 | Oval | 4*6 | 2 pc/pack |
|
49*72 |
Oval |
4.9*7.2 |
2 pcs/pack |
|
50*100 |
Oval |
5*10 |
2 pcs/pack |
|
70*130 |
Oval |
7*13 |
1 pc/pack |
| 45*95 | Oval | 4.5*9.5 | 2 pc/pack |
|
93*150 |
Butterfly |
9.3*15 |
1 pc/pack |
| 75*13 | Breast | 7.5*1.3 | 1 pc/pack |
| 80*13 | Breast | 8*1.3 | 1 pc/pack |
