Conductive Gel for TENS | 60ml & 250ml Squeeze Bottles | TOP-RANK
Technical-grade conductive gel for TENS/EMS maintenance. Salt-free, pH-neutral, and water-soluble. Designed to reduce skin impedance and prevent pin corrosion.
Product Overview
This is a high-viscosity ionic medium designed for TENS (Transcutaneous Electrical Nerve Stimulation) and EMS (Electrical Muscle Stimulation) applications. It functions as a bridge to reduce skin-to-electrode contact resistance, primarily used for re-hydrating aged hydrogel pads or as a primary medium for rubber/carbon electrodes.
Key Features
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Salt-Free Corrosion Resistance
Unlike generic coupling agents that use sodium chloride to boost conductivity, this formula is salt-free. High salinity in gels causes rapid oxidation and pitting of the stainless steel pins and nickel-plated snap connectors on TENS hardware. This polymer-based ionic path protects the hardware interface from chemical degradation.
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37C Viscosity Maintenance
Low-grade carbomer chains collapse when exposed to skin temperature (37C), leading to fluid runoff and localized shorts. We use a thermally stable cross-linking density that ensures the gel remains localized under the electrode footprint during 30-minute stimulation cycles.
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Vacuum-Deaeration Process
The production phase includes a vacuum-degassing stage to eliminate micro-bubbles. Air pockets in a conductive medium act as electrical insulators, forcing current into smaller paths and causing localized "stinging" or thermal hot spots. The resulting bubble-free medium provides uniform current density.
Applications
Outpatient Rehab
Re-hydrating high-volume TENS pads used in physical therapy clinics.
Home-Care Maintenance
Daily maintenance of personal TENS unit accessories to extend consumable life.
Sports Recovery
High-intensity EMS muscle training sessions requiring consistent electrical coupling.
OEM & Private Label
We operate production nodes in China and Vietnam to mitigate Section 301 tariffs and manage logistics costs.
- Custom Bottling: Available in 15g (travel size), 60g, and 250g (standard clinical size) HDPE squeeze bottles.
- Branding: Custom silk-screened labels with localized regulatory symbols and EAN/UPC barcodes.
Certifications
Quality Management: ISO 13485 and MDSAP.
Regulatory Compliance: CE (MDR), FDA (Class I), and UKCA documentation is ready for B2B procurement verification.
Batch QC: Every lot is tested for pH stability, viscosity range, and microbial count.
FAQ
Q:Why is the gel salt-free?
Salt-based gels are highly corrosive to metal pins. Using a salt-free ionic medium prevents the pin from turning green (oxidation) and maintains a low-resistance connection with the lead wire.
Q: Can this be used as a primary adhesive?
No. This is a conductive medium, not a skin adhesive. It is used to hydrate existing adhesive pads or to provide conductivity for non-adhesive rubber electrodes held in place by straps.
CTA
B2B project managers should review our viscosity stability reports and COA data.
👉 [Request Samples for Clinical Testing]
B2B project managers should review our viscosity stability reports and COA data.
👉 [Request Samples for Clinical Testing]
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Specifications
| No. | Item No | Volume | Package |
| 1 | TG-65ML | 65ml/2.3oz | 200pcs/carton, Carton dimession: 43cm*36cm*28cm, Gross weight: 14.5kgs |
| 2 | TG-90ML | 90ml/3.2oz | 160pcs/carton, Carton dimession: 43cm*36cm*28cm, Gross weight: 16kgs |
| 3 | TG-100ML | 100ml/3.5oz | 160pcs/carton, Carton dimession: 48cm*40cm*33cm, Gross weight: 17.5kgs |
| 4 | TG-150ML | 150ml/5.3oz | 160pcs/carton, Carton dimession: 48cm*40cm*33cm, Gross weight: 17kgs |
| 5 | TG-250ML | 250ml/8.9oz | 50pcs/carton, Carton dimession: 40cm*30cm*30cm Gross Weight:17kgs |
