Blue Gel Sensitive Skin Electrodes | Hypoallergenic TENS Pads | TOP-RANK
Specialized blue hydrogel electrodes for sensitive skin. Low-adhesion formulation prevents epidermal stripping during long-term TENS/EMS sessions. ISO 13485 and CE certified.
Product Overview
These electrodes utilize a specialized blue ionic hydrogel formulated with a modified polyacrylate lattice. The engineering focus is on reducing the initial tack and maintenance of a low peel force (3N to 5N) to accommodate geriatric, pediatric, or facial skin. These are supplied to B2B clinical distributors for use in environments where standard high-tack adhesives cause mechanical skin irritation or allergic contact dermatitis.
Key Features
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Prevention of Epidermal Stripping
Standard TENS pads often have an adhesive force exceeding 8N, which can remove the stratum corneum upon detachment. Our blue gel formulation targets a peel force between 3N and 5N. This specific adhesive modulus allows for secure electrical contact while facilitating atraumatic removal from fragile or thin skin surfaces.
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High-Moisture Lattice Stability
Blue hydrogel contains a higher percentage of purified water compared to standard clear gels. This increases the heat-sink capacity during stimulation and prevents the gel from drying out during 8-hour chronic pain protocols. The polymer lattice is cross-linked to prevent "gel transfer" or residue on the skin after use.
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Uniform Current Density
Sensitive skin is more prone to thermal "hot spots." We use a high-density carbon ink dispersion to ensure the electrical load is spread across the entire 2500 sq. mm surface. This avoids the localized current spikes that cause the stinging sensation often mistaken for an allergic reaction.
Applications
Geriatric Care
Long-term pain management for patients with "paper-thin" skin integrity.
Pediatric Therapy
Low-trauma electrode removal for children.
Facial Stimulation
Medical palsy recovery or cosmetic microcurrent applications where facial skin sensitivity is high.
OEM & Private Label
We manufacture in China and Vietnam to provide supply chain redundancy and Section 301 tariff mitigation.
- Branding: Logo printing on the non-woven backing or custom-colored blue foams.
- Packaging: 2-pad or 4-pad retail pouches with multi-language placement instructions and custom barcodes.
Certifications
Regulatory: FDA 510(k) cleared, CE (MDR), and UKCA.
Systems: ISO 13485 and MDSAP.
QC: 100% visual inspection of gel borders and lot-testing for peel force consistency and impedance stability.
FAQ
Q: Why does the blue gel feel less "sticky" than standard pads?
A: This is an intentional engineering specification. High tack is the enemy of sensitive skin. The blue gel is designed for "repositionable" adhesion, prioritizing the preservation of the skin barrier over aggressive mechanical bonding.
Q: Can these be used in high-sweat athletic EMS?
A: No. The high moisture content and low peel strength of blue gel make it unsuitable for high-perspiration environments. For sports applications, a high-tack, high-cross-link hydrogel is required.
CTA
B2B procurement teams can request peel-force validation data and hypoallergenic test reports.
👉 [Request Blue Gel Samples for Clinical Testing]
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Specifications
| Component | Technical Value | Engineering Note |
| Dimensions | 50x50mm / 40x40mm / 30x50mm | Standard and custom die-cuts |
| Interface | 2.0mm Pin / 3.5mm Snap | Reinforced pigtail or stainless stud |
| Gel Type | Blue Hypoallergenic Hydrogel | High water-to-polymer ratio |
| Peel Strength | 3.5N - 5.0N / 25mm | ASTM D3330 (180-degree peel) |
| Shelf Life | 24 Months | Sealed double-foil moisture barrier |







