TENS Electrode Adhesive Gel | Non-Corrosive Adhesion | TOP-RANK
High-viscosity conductive gel for TENS/EMS electrode maintenance. Salt-free, pH-buffered formula designed to restore pad adhesion and stabilize impedance during long-term stimulation.
Product Overview
This is a high-viscosity, water-soluble adhesive medium designed for TENS and EMS electrode interfaces. It functions by re-hydrating desiccated hydrogel layers and establishing a low-impedance ionic bridge between the electrode substrate and the patient's skin. We supply this to B2B clinical distributors who require a medium that extends the service life of consumable electrodes without compromising signal integrity.
Key Features
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Polymer Cohesion (Zero-Residue Removal)
Generic conductive pastes often experience mechanical failure of the polymer chains, leaving sticky residue on the skin. We calibrate the cross-linking density of the Carbomer matrix to ensure high internal cohesion. The gel peels off as a unified elastomer, preventing contamination of patient clothing or lead wire housings.
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Impedance Drift Mitigation
As hydrogel pads lose water content, their resistance increases, leading to "stinging" sensations. This adhesive gel restores the ionic path. By providing a continuous medium with zero air inclusions, the electrical load is distributed evenly across the entire electrode surface area, eliminating current-density "hot spots."
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Thermal Viscosity Stability (37C)
Standard gels liquefy when exposed to 37C body heat, leading to runoff and loss of active conductive area. This formula is thermally stabilized to maintain its stand-up viscosity throughout a 40-minute clinical session. The gel stays localized under the electrode footprint.
Applications
Clinical Physiotherapy
Maintaining high-volume use electrodes in outpatient rehabilitation.
Sports Medicine
Enhancing connectivity for high-intensity EMS muscle training on perspiring skin.
Chronic Pain Management
Daily maintenance of home-use TENS pads to prevent premature desiccation.
OEM & Private Label
We operate production nodes in China and Vietnam to provide supply chain redundancy and logistics optimization for global distributors.
- Packaging Formats: 60ml travel tubes, 250ml squeeze bottles, and 5L "Cubitainers" for refillable clinical dispensers.
- Customization: Adjustable viscosity profiles and custom bottle labeling with localized regulatory data.
Certifications
Regulatory: CE (MDR), FDA 510(k), and UKCA.
Systems: ISO 13485 and MDSAP audited.
QC Testing: Every batch is lot-tested for viscosity, pH stability, and microbial limits per USP 51 standards.
FAQ
Q:Why is "salt-free" a critical specification for TENS gel?
A: Most generic gels use sodium chloride to boost conductivity. Salt is highly corrosive to the metal pin and snap connectors of TENS hardware. Our salt-free formula protects the electrode's hardware longevity while using an ionic polymer matrix for conductivity.
Q: Can this gel restore a pad that has completely dried out?
A: It can restore electrical conductivity, but if the original hydrogel lattice has physically cracked or delaminated from the carbon film, the mechanical bond cannot be fully repaired. This gel is best used for re-hydration and impedance stability.
CTA
B2B procurement teams can request technical data sheets and impedance stability reports.
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Specifications
|
No. |
Item No |
Volume |
Package |
|
1 |
TG-65ML |
65ml/2.3oz |
200pcs/carton, Carton dimession: |
|
2 |
TG-90ML |
90ml/3.2oz |
160pcs/carton, Carton dimession: |
|
3 |
TG-100ML |
100ml/3.5oz |
160pcs/carton, Carton dimession: |
|
4 |
TG-150ML |
150ml/5.3oz |
160pcs/carton, Carton dimession: |
|
5 |
TG-250ML |
250ml/8.9oz |
50pcs/carton, Carton dimession: |







