TENS Electrode Adhesive Gel

TENS Electrode Adhesive Gel
Details:
Materials: Formulated using high-purity Carbomer cross-linked polymers and pharmaceutical-grade humectants. The formula excludes sodium chloride to prevent galvanic corrosion of stainless steel pins or nickel-plated snaps.

Standards: Manufactured under ISO 13485 quality protocols. Biocompatibility verified per ISO 10993 (Non-cytotoxic, Non-sensitizing).

Conductivity Principle: The gel utilizes a controlled electrolyte matrix to minimize contact resistance. Vacuum-degassing during production eliminates micro-bubbles that cause impedance spikes and localized skin heating.

MOQ: 3,000 white bottles + stickers;10,000 custom-printed bottles.
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Description
Technical Parameters
 

TENS Electrode Adhesive Gel | Non-Corrosive Adhesion | TOP-RANK

 

 

High-viscosity conductive gel for TENS/EMS electrode maintenance. Salt-free, pH-buffered formula designed to restore pad adhesion and stabilize impedance during long-term stimulation.

 

Product Overview

 

This is a high-viscosity, water-soluble adhesive medium designed for TENS and EMS electrode interfaces. It functions by re-hydrating desiccated hydrogel layers and establishing a low-impedance ionic bridge between the electrode substrate and the patient's skin. We supply this to B2B clinical distributors who require a medium that extends the service life of consumable electrodes without compromising signal integrity.

 

Key Features

 

  • Polymer Cohesion (Zero-Residue Removal)

Generic conductive pastes often experience mechanical failure of the polymer chains, leaving sticky residue on the skin. We calibrate the cross-linking density of the Carbomer matrix to ensure high internal cohesion. The gel peels off as a unified elastomer, preventing contamination of patient clothing or lead wire housings.

 

  • Impedance Drift Mitigation

As hydrogel pads lose water content, their resistance increases, leading to "stinging" sensations. This adhesive gel restores the ionic path. By providing a continuous medium with zero air inclusions, the electrical load is distributed evenly across the entire electrode surface area, eliminating current-density "hot spots."

 

  • Thermal Viscosity Stability (37C)

Standard gels liquefy when exposed to 37C body heat, leading to runoff and loss of active conductive area. This formula is thermally stabilized to maintain its stand-up viscosity throughout a 40-minute clinical session. The gel stays localized under the electrode footprint.

 

Applications

 

Clinical Physiotherapy

Maintaining high-volume use electrodes in outpatient rehabilitation.

 

Sports Medicine

Enhancing connectivity for high-intensity EMS muscle training on perspiring skin.

 

Chronic Pain Management

Daily maintenance of home-use TENS pads to prevent premature desiccation.

 

OEM & Private Label

 

We operate production nodes in China and Vietnam to provide supply chain redundancy and logistics optimization for global distributors.

  • Packaging Formats: 60ml travel tubes, 250ml squeeze bottles, and 5L "Cubitainers" for refillable clinical dispensers.
  • Customization: Adjustable viscosity profiles and custom bottle labeling with localized regulatory data.

 

Certifications

 

Regulatory: CE (MDR), FDA 510(k), and UKCA.

Systems: ISO 13485 and MDSAP audited.

QC Testing: Every batch is lot-tested for viscosity, pH stability, and microbial limits per USP 51 standards.

 

FAQ

Q:Why is "salt-free" a critical specification for TENS gel?

A: Most generic gels use sodium chloride to boost conductivity. Salt is highly corrosive to the metal pin and snap connectors of TENS hardware. Our salt-free formula protects the electrode's hardware longevity while using an ionic polymer matrix for conductivity.

Q: Can this gel restore a pad that has completely dried out?

A: It can restore electrical conductivity, but if the original hydrogel lattice has physically cracked or delaminated from the carbon film, the mechanical bond cannot be fully repaired. This gel is best used for re-hydration and impedance stability.

CTA

 

B2B procurement teams can request technical data sheets and impedance stability reports.

👉 [Ask for Vietnam Hub Bulk Pricing]

 

 

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Specifications

 

No.

Item No

Volume

Package

1

TG-65ML

65ml/2.3oz

200pcs/carton, Carton dimession:
43cm*36cm*28cm, Gross weight: 14.5kgs

2

TG-90ML

90ml/3.2oz

160pcs/carton, Carton dimession:
43cm*36cm*28cm, Gross weight: 16kgs

3

TG-100ML

100ml/3.5oz

160pcs/carton, Carton dimession:
48cm*40cm*33cm, Gross weight: 17.5kgs

4

TG-150ML

150ml/5.3oz

160pcs/carton, Carton dimession:
48cm*40cm*33cm, Gross weight: 17kgs

5

TG-250ML

250ml/8.9oz

50pcs/carton, Carton dimession:
40cm*30cm*30cm Gross Weight:17kgs

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