Wholesale Medical Hydrogel

Wholesale Medical Hydrogel
Details:
Materials: The polymer matrix is synthesized using glycerol-plasticized polyacrylamide, reinforced with ionic salts (NaCl or KCl) for charge transfer. The hydrogel is thermally cured or UV-fixed to lock the cross-linking density, preventing fluid migration during high-speed rotary die-cutting.

Biocompatibility : Raw materials are sourced to meet ISO 10993 protocols. The cured matrix is non-cytotoxic and non-irritating, suitable for up to 24-hour continuous dermal contact.

MOQ: 100 linear meters for standard web widths.
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Description
Technical Parameters
 

Wholesale Medical Hydrogel | Bulk Conductive Roll Stock | TOP-RANK

 

 

Wholesale medical-grade hydrogel rolls for TENS, EMS, and ECG converters. Calibrated for roll-to-roll processing with stable impedance and high-tack adhesion. ISO 13485 and MDSAP certified.

 

Product Overview

 

Wholesale medical hydrogel is supplied as semi-finished roll stock or bulk sheets for medical device converters. The product consists of a cross-linked polymer matrix (Polyacrylamide or pHEMA) pre-laminated between PET release liners. It serves as the primary conductive and adhesive interface for TENS electrodes, grounding pads, and wound care dressings.

 

Key Features

 

  • Anti-Oozing Rheology for Converters

    In wholesale roll-to-roll processing, low-cohesion gels contaminate die-cutting blades, causing production downtime. Our hydrogel formulation increases the internal cohesive strength. During high-speed mechanical shearing, the gel breaks cleanly without polymer "stringing," maintaining an edge overflow tolerance of less than 0.5mm.

     

  • Thermodynamic Equilibrium Stability

    Bulk hydrogel stored in diverse climates is prone to desiccation or swelling. We titrate the humectant-to-water ratio to maintain thermodynamic equilibrium at 37C and 20% relative humidity. This prevents the impedance from spiking when the final electrode is removed from its packaging in arid environments.

     

  • Tunable Adhesion-to-Release Ratio 

    Wholesale buyers require different release forces for manual vs. automated assembly. The PET release liners are silicone-treated to specific Newton-levels, ensuring the hydrogel remains attached to the conductive substrate while releasing effortlessly from the protective carrier during the final application.

 

Applications

 

TENS/EMS Consumables

Base conductive substrate for mass-produced physiotherapy pads.

 

Surgical Grounding

High-surface-area hydrogel for electrosurgical dispersive electrodes.

 

ECG/EKG Sensors

Solid-gel components for cardiac monitoring hardware.

OEM & Private Label

 

  • Packaging  Master rolls are vacuum-sealed in AL/PE high-barrier foil to arrest moisture exchange. Individual batch identification and shelf-life tracking are printed on the core or exterior wrap.

     

  • Supply Chain : Bulk polymerization occurs in our China facility; slitting, specialized lamination, and global fulfillment are managed via our Vietnam hub to optimize US/EU tariff structures.

 

Certifications

 

Systems: ISO 13485:2016 and MDSAP certified manufacturing sites. 

Compliance: Technical files supported for FDA 510(k), CE (MDR), and UKCA clearances. 

QC Tracking: Each wholesale lot undergoes 100% inspection for thickness uniformity and DC impedance mapping.

 

FAQ

Q: Why does the volume resistivity change during long-term storage?

A: Resistivity shifts are typically caused by ionic migration or loss of water molecules. If the high-barrier packaging is compromised, the salt concentration changes. We utilize documented moisture-vapor transmission rate (MVTR) foils to prevent this drift for up to 24 months.

Q: Can the peel force be adjusted for neonatal vs. adult applications?

A: Yes. We can modify the polymer cross-linking density during the bulk synthesis phase to achieve a "low-trauma" 2.0N peel force for sensitive skin or a "high-tack" 6.0N force for active muscle stimulation.

CTA

 

2B converters can request master roll samples and batch-specific COA data for technical evaluation.

👉 [Request Hydrogel Roll Samples]

 

 

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Specifications

 

MODELS

SPECIFICATIONS IMPEDANCE APPLICATION

MH051

T: 0.85±0.1mm, W:230±1mm, L:100m/Roll

<130Ω

Stimulating Hydrogel

MH051+/C

T: 0.85±0.1mm, W:230±1mm, L:100m/Roll

<130Ω Stimulating Hydrogel

MH051/CM

T: 0.85±0.1mm, W:230±1mm, L:100m/Roll

<130Ω Stimulating Hydrogel

MH052

T: 0.85±0.1mm, W:230±1mm, L:100m/Roll

<130Ω Cooling Hydrogel

MH053

T: 0.85±0.1mm, W:230±1mm, L:100m/Roll

<130Ω Heating Hydrogel

MH055

T: 0.85±0.1mm, W:230±1mm, L:100m/Roll

<130Ω

Stimulating Hydrogel corrosion-resistant hydrogel

MH056

T: 0.85±0.1mm, W:230±1mm, L:100m/Roll

<130Ω

Stimulating Hydrogel

MH011

T: 0.65±0.1mm, W:180±1mm, L:100m/Roll

<500Ω

High-frequency impedance

Grounding Hydrogel

MH031

T: 0.85±0.1mm, W:230±1mm, L:100m/Roll <130Ω

ECG/EKG electrode

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