AED Defibrillation Pads

AED Defibrillation Pads
Details:
Materials: The laminate consists of a 0.1mm medical-grade foam backing, a precision-etched 0.05mm tin/lead foil conductive layer, and a pH-buffered ionic hydrogel. The PET release liner is 0.075mm thick to prevent deformation during rapid-peel deployment.

Standards: Manufacturing is audited under ISO 13485. Biocompatibility testing follows ISO 10993-5 (Cytotoxicity) and ISO 10993-10 (Irritation/Sensitization).

Principle: Conductivity is maintained through a high-viscosity hydrogel that minimizes the air-to-skin air gap. This reduces the risk of arcing during high-voltage discharge.

MOQ: 1,000 units for standard connectors; 5,000 units for custom cable assemblies.
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Description
Technical Parameters
 

AED Defibrillation Pads | High-Energy Biphasic Discharge | TOP-RANK

 

Technical data for AED return electrodes. Evaluated for 360J pulse stability, 24-month impedance drift, and AAMI DF80 compliance. Compatible with Philips, Zoll, and Medtronic protocols.

 

Product Overview

 

These electrodes are the conductive return path for biphasic truncated exponential (BTE) waveforms used in external defibrillation and external pacing. They function as a high-current interface (up to 360J) between the defibrillator's output stage and the patient's thoracic cavity.

 

Key Features

 

Impedance Drift & Gel Aging Logic

Hydrogel is a water-based polymer. Over 24 months, water molecules migrate through the PET/AL/PE foil pouch. We measure the moisture vapor transmission rate (MVTR) of our packaging to ensure the out-of-bag impedance remains below 3 ohms at the end of the 2-year cycle. If the water content drops by 15%, the pad fails the AAMI DF80 discharge test.

 

Thermal Load Distribution (360J)

During a 360-joule shock, the energy must be distributed across the entire 135cm2 surface. We use computer-controlled etching for the foil substrate to avoid sharp corners or "islands" in the conductive path. This keeps the current density uniform and prevents the skin temperature from exceeding 45C during the discharge pulse.

 

Mechanical Stability Under CPR

Chest compressions create significant lateral force on the electrode. We tune the hydrogel cross-linking density to provide high shear resistance. The pad remains in full contact with the skin despite the 100-120 compressions per minute required by ACLS protocols.

Applications

 

  • Public Access Defibrillation (PAD): Deployment in automated external units (AEDs) for standby use.
  • Emergency Medical Services (EMS): High-frequency pacing and defibrillation in field environments.
  • Hospital ICU/ER: Standby pacing for bradycardia and acute cardiac arrest management.

 

OEM & Private Label

 

We provide component-level manufacturing in China and Vietnam.

  • Connector Integration: Compatibility testing available for Philips (Plug-and-Play), Zoll (Rectangular), and Medtronic (Quik-Combo) interfaces.
  • Pouch Specifications: Custom printing of anatomical diagrams using medical-grade ink that resists alcohol-based cleaning agents.

 

Certifications

 

 

  • Regulatory File: FDA 510(k) clearance, CE (MDR) certification, and UKCA.
  • Factory Systems: MDSAP and ISO 13485.
  • Batch Tracking: Each lot undergoes a simulated 360J discharge test. We log the post-shock impedance and visual check for foil pitting or gel charring.

 

FAQ

Q: Why does the machine alarm for "Pad Contact" with a fresh pouch?

A: This usually indicates an impedance mismatch between the gel and the specific AED calibration. If the gel has experienced thermal cycling during storage, the ionic concentration shifts. We recommend testing your AED's internal resistance sensitivity against our AAMI DF80 batch data.

Q: Can these pads be used for synchronized cardioversion?

A: Yes. The Ag/AgCl or high-purity foil layer allows for the ECG monitoring required to synchronize the shock with the R-wave.

 

CTA

 

B2B procurement teams can request our AAMI DF80 compliance reports and accelerated aging data.

👉 [Request AAMI DF80 Test Methodology]

 

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Specifications

 

Component Technical Value Reference Standard  
Active Surface Area 135cm2 (Adult) / 82cm2 (Pediatric) AAMI DF80 / IEC 60601-2-4  
Out-of-Bag Impedance < 2.0 Ohms (10Hz) Internal Lab Test (Batch 2025-A)  
Adhesive Force 5.5N to 7.2N / 25mm ASTM D3330 (Peel Strength)  
Operating Temperature 0C to 50C Storage/Deployment Range  
Shelf Life 24 - 36 Months Real-time aging validated  
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